Repair and/or change charger and /or battery DC cables and contacts of DC connectors. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. The charger must be connected to either a single phase, or three phase 50 or 60 Hertz ( 2%) AC power source. Step 2: Check if the transformer has output
Battery chargers restore the electrical energy used during battery operation back to a full state of charge. d)If the battery is unplugged during charging, the charger will indicate OFF/FCA. To connect the input AC voltage, route the AC conduit through the knockout hole provided. 9.1.7 EQUALIZE STAGE 9.1.7.1 EQUALIZE PUSHBUTTON This pushbutton when pressed will extend the charge cycle by 3.5 hours in the equalize mode after the finish rate time has expired. | , Standard drawings, professional and technical teams, Win the witness of thousands of enterprises, How to deep discharge inspection of forklift battery, The main point of adding water to the forklift battery. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. Heli forklift battery specification sheet. A red 'Fault' indicator lights if an abnormal charge indication is detected. Unplug the J2 and J3 pins on the board (the board is completely out of the circuit), using a foil or A small length of metal wire connects the two plugs J2 and J3 directly. It remains closed for approximately ten minutes. PACIFIC CHLORIDE GNB Industrial Power Motive Power GNB Industrial Power Motive Power Exide Technologies Chloride Motive Power 829 Parkview Boulevard Lombard, IL 60148-3249 U.S.A. Tel: 877.GNB.INFO Fax: 630.691.7869 8301 Keele Street Maple, Ontario Canada L6A 1T2 Tel: 905.669.9326 Fax: 905.669.7688 P.O. Regulation The finish rate is 4.5 amps for each 100 amp-hour size of the charger rating at 2.6 VPC (+/-1% with a line variation of +6/-10%). NOTE: Use only identical replacement fuses obtainable from your GNB service representative. During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. SCR100 Charger - Exide Technologies - YUMPU The charger is an essential item for charging each electric forklift battery. It is a requirement to ground the chassis while the charger is connected to AC power. All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. SPP PowrPak Series Industrial Battery Chargers. According to the above steps, if the voltages at both places are normal, switch the multimeter to DC voltage, the black test pen is connected to the A position, the red test pen is connected to the D position, and the universal display should show DC power of about 36V, if the voltage is very low. 13.0 SCRFLX TROUBLESHOOTING 1.Symptom => NO DISPLAY INDICATION AFTER CONNECTION OF AC POWER Possible Cause Action Charger connected to low AC voltage. Exide Depth Charger codes C=01 & E=05 I have a battery charger that is displaying the above codes. GNB and its authorized representatives shall not be liable for direct or indirect, special or consequential damages in excess of such repair or replacement. (Note: When the main circuit is charging, the circuit board is completely disconnected, the charging process is not controlled, it can only be counted as time charging test, and can not be charged for a long time). to endanger life, so insulated, shrouded connectors must be fitted. Charger connected to high AC voltage. 3.2Primary switch contacts, fuses, bulbs, and filters are not warranted unless found to be defective prior to use. PDF GNB Manual 04 01 10 endstream
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any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and ". The charger should be located in a clean, cool, normal ambient room temperature (between +45F/7.2C and 90F/32.2C) dry and well ventilated area. 100% 8 Hour Charger Rated to fully recharge a 100% discharged battery within 8 hours. member exclusive content. endstream
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1.4The charger is used within the published performance rating for the unit involved. Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. Fuses with an ampere rating of 30A or less are smaller and need fuse reducers when placed in a 60A fuseblock. The SCR100 battery charger can come with a factory installed Remote Stop / Equalize assembly option (partnumber V16-31365-50) in case the charger is out of reach for the operator. Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. SCR200 Standard Charger Operation . GNB shall not be obligated to reimburse the original user or any other person for any work performed. Indication LO/rEJ or HI/rEJ and FAULT LED is on. When stacking chargers on top of each other, ensure that cabinets are bolted together using properly sized black #1/4-20 UNC hardware provided in all four corners on top cover. GNB NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR GNB ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OR USE OF THE PRODUCT, AND THERE ARE NO ORAL AGREEMENTS OR WARRANTIES COLLATERAL TO OR AFFECTING THIS WRITTEN WARRANTY. To restart the charger, plug in the next battery. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. The charger has not sustained any transit damage. Check the contents of the package against the delivery slip before disposing of the shipping package. 1.3The charger receives proper care, protection, and maintenance under supervision of competent personnel. European Parliament last week passed the new EU Machinery Regulation. 3. portion of output connector or un-insulated battery terminal. Once finished, refer to Table 2 (pages 9-10) for the correct size of AC input fuses. EXCESSIVE EQUALIZING MAY DAMAGE THE BATTERY. Have the charger examined by a GNB service representative or local qualified service facility. Continued use of a defective charger after discovery of a defect will void all warranties. 4.1GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. The diode file of the multimeter can also be used to determine the break. TABLE 2 SINGLE PHASE TECHNICAL DATA STANDARD MODEL SCRFLX-XX-XXXX-S1Z DC AC AMPS @ AC VOLTS AMPS SCRFLX-06-260S1Z SCRFLX-06-475S1Z (50 Hz) SCRFLX-06-600S1Z (50 Hz) SCRFLX-06-865S1Z SCRFLX-06-965S1Z SCRFLX-09-475S1Z SCRFLX-09-600S1Z SCRFLX-09-865S1Z SCRFLX-09-965S1Z SCRFLX-12-260S1Z (50 Hz) 40 74 74 93 93 134 150 74 93 134 150 40 40 SCRFLX-12-475S1Z 74 (50 Hz) SCRFLX-12-600S1Z (50 Hz) SCRFLX-12-750S1Z SCRFLX-12-865S1Z SCRFLX-12-965S1Z SCRFLX-18-260S1Z SCRFLX-18-475S1Z Instr. PAGE 1. more great content like this. The polarity of the charger plug must be the same as the battery connector. Refer to Appendix A (on page 19) for a complete list of codes. For proper connection, torque the screws to approximately 25 inch-pounds. 7.2.2BATTERY WATERING OPERATION AND END OF CHARGE. | Products
e)Only qualified personnel should operate or service this equipment. Lead-acid battery safety precautions and storage instructions, Electric forklift battery repair work list, About battery forklift charging battery cover to open the problem. 2. United States, Peak Technologies,
Warranty Chargers have a 10-year warranty to the end-user. The SCRFLX chargers are delivered on skids for easy handling using a fork lift truck. It will then enter into force 20 days later and start applying after 42 months - allowing plenty of time for the industry to implement the changes and for standardisers to produce or update the necessary harmonised standards. Add an additional 5.000 to the height. 9.1.7. If pressed a second time, it will cancel the equalize charge mode. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. Refer to the Troubleshooting section for more details. Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. The GNB SCR100 battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. The input. With the input supply connected and no battery, the charger will, enter the standby mode. The relay closes thirty minutes after the charger reaches gassing voltage. @Am V*pqA,g MHpMQ 2@$30R=@ S
The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. mains supply and the isolator is locked in the off position. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. WARNING: THE ABOVE PROCEDURES MUST BE FOLLOWED EXACTLY TO AVOID INJURY OR RISK OF ELECTRIC SHOCK. 1. Login to open
GNB shall not be obligated to reimburse the original user or any other person for any work performed. WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. It can be inferred that the charger fault is caused by the control board. 1. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating.
Home Delivery World will be held June 14-15 in Philadelphia, and brings together the worlds most innovative final mile delivery stakeholders and technologies that will revolutionize the eCommerce supply chain. All SCRFLX battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. 7. "Thanks to our advertising with Forkliftaction, we were able to find new distributors for our disruptive proximity warning solution". Have the charger examined by a GNB service representative or local qualified service facility. Is the stream module damaged? Enter your email address and check your inbox. The charger is NOT for outdoor use. The BLACK DC cable must be connected to the battery negative (-), and the RED DC cable must be connected to the battery positive (+). - B 220 10 15 9 12 5 7 C.F. Similarly when changing input voltage between 208, 240, 480 VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. Australia, FMH,
FIGURE 2: THREE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 208VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 240VAC CONFIGURATION (208/240/480V INPUT) L2 L1 L3 L2 L1 L3 480VAC CONFIGURATION (208/240/480V INPUT) L2 Instr. The SCR100 chargers are delivered on skids for easy handling using a fork lift truck. The contract is part of Bestranes campaign to expand the A Perthshire-based company has been fined GBP27,000 (USD33,500) for health and safety failures after a worker lost part of a leg in a forklift accident. TABLE 2 SINGLE PHASE TECHNICAL DATA STANDARD MODEL SCRFLX-XX-XXXX-S1Z DC AC AMPS @ AC VOLTS AMPS SCRFLX-18-600S1Z 93 SCRFLX-18-750S1Z 116 SCRFLX-18-865S1Z 134 (50 Hz) 134 SCRFLX-24-260S1Z 40 SCRFLX-24-475S1Z 74 (50 Hz) 74 SCRFLX-24-600S1Z 93 (50 Hz) 93 WEIGHT 480 CABINET TYPE LBS KGS B 260 118 C 260 118 C 325 147 C 340 155 B 300 135 C 315 143 C 340 155 C 380 172 C 400 182 120 208 240 C.F. Figure 3 (page 6) applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. Contact us for help. b) Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. 10. they are displayed when no battery is connected. Replacement and exchange parts will be warranted for a period of ninety (90) days. Have the charger examined by a GNB service representative or local qualified service facility. Keep the manual in a s afe and c onvenient, It is advisable to thoroughly read the information on battery safety. This website is best viewed in Internet Explorer 10 or above. B 20.65 26.65 26.65 42.00 42.00 59.00 DIM. Have the charger examined by a GNB service representative or local qualified service facility. Primary switch contacts, fuses, bulbs, and filters are not warranted unless found to be defective prior to use. Enter your email address and check your inbox. It will then enter into force 20 days later and start applying after 42 months - allowing plenty of time for the industry to implement the changes and for standardisers to produce or update the necessary harmonised standards. The following notes are for the guidance of the, The charger must be i solated from the input supply and t he, battery, before any of the panels are removed. | Contact Us
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Proper installation is important in order to achieve good charger performance and long troublefree operation and to prevent damage to the charger and batteries. All charger models with a Z, SCR100-XX-XXXT1Z OR SCR100-XX-XXXS1Z, can be stacked to a maximum of three high. Leading manufacturers of attachments, forks and related technologies for forklifts and AGVs. Having trouble using the Discussion Forums? 7.2.1 JIC SWITCH ASSEMBLY. Take it to a qualified GNB service center. During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. They are factory set to charge sealed lead-acid batteries but it may be configured by a GNB service representative to charge flooded lead-acid batteries. The rating is suitable for the intended input supply and ' lead, The connector polarity is correct and matches the polarity of, A hand operated lockable isolator should be used in the, installation, to enable the charger to be disconnected from the, supply, for maintenance or repair work. The charger is used exclusively by the original user and by no other persons. maximum input current, as stated on the rating label. The SCR100 battery charger can come with a factory installed Remote Stop / Equalize assembly option (partnumber V16-31365-50) in case the charger is out of reach for the operator. FIGURE 1: SINGLE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 120 VAC CONFIGURATION (120/208/240V INPUT) BRN BLK L2 208 VAC CONFIGURATION (208/240/480V INPUT) BRN BLK L2 L1 208 VAC CONFIGURATION (120/208/240V INPUT) BLK L1 240 VAC CONFIGURATION (208/240/480V INPUT) BRN BLK BRN L2 L1 L1 L2 240 VAC CONFIGURATION (120/208/240V INPUT) 480 VAC CONFIGURATION (208/240/480V INPUT) BLK BLK BRN BRN L2 Instr. If the output voltage of the rectifier module is normal, then perform the main circuit charge detection, plug the battery plug, start charging, measure the current with the clamp current meter, if there is a certain charging current (the current value varies with the battery power), Indicates that the entire main circuit is working properly. 318 0 obj
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After the voltage rises to 20V or higher, restore the links of J2 and J3 on the circuit board. John Brodie, 65, suffered DRIVERLESS/AUTOMATED MATERIALS HANDLING - April 2023. The charger will automatically charge a battery per the Ah rating set at the factory. PDF EF SERIES Ferroresonant Industrial Charger - Exide Before proceeding check which transformer tap configuartion you have. United States, Bluestar Global Logistics,
Symptom => Disconnect battery and AC power. LIST OF DISPLAY INDICATIONS. Forkliftaction.com accepts no responsibility for forum content and requires forum participants to adhere to the rules. The charger does not, exhibit high in-rush current, therefore type B or C circuit breakers, CAUTION - To reduce the risk of fire, use only on circuits provided, with branch circuit protection consistent with the current indicated, on the rating label and i n accordance with the National Electrical, The circuit breakers rating should be bas ed on the chargers. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). It remains closed for approximately ten minutes. Do not expose the charger to rain or snow. 8.0 CABINET OUTLINE/DIMENSIONS 13. Proper fuse ratings can be found in Table 2 and Table 3(see pages 9-12) for AC input fuses (F1, F2 in case of a single phase input or F1, F2, F3 in case of a three phase input). SCR100 Charger - Exide Technologies . They are designed to charge flooded lead-acid batteries only. hmo8r#x)tr^C The charger will not operate in a reversed polarity condition. United Kingdom. The charger repair method described below is only applicable to professional charger repair electrical engineering personnel. j)Do not disassemble the charger. Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V). This change should be done by a qualified electrical contractor. This website is best viewed in Internet Explorer 10 or above. 7.1 DISPLAY AND FAULT CODES. 7.1 FAULT AND DISPLAY CODES. 1.7 Battery Connector and Charging Cable Verify that the connectors on both the battery and the charger are attached so that the positive output terminal of the charger is connected to the positive battery Maintenance process
For the first 4.3GNB and its authorized representatives shall not be liable for direct or indirect, special or consequential damages in excess of such repair or replacement. 7.0 APPLICATION The charger will automatically charge a battery per the Ah rating set at the factory. IMPROPER GROUNDING CAN RESULT IN THE RISK OF AN ELECTRIC SHOCK. The stud is designed for a 3/16 hardware. What are the commonly used batteries for AGV cars? Forkliftaction.com accepts no responsibility for forum content and requires forum participants to adhere to the rules. The charger will not operate in a reversed polarity condition. #>U f)De-energize all AC and DC power connections before servicing this unit. Except as authorized in writing, this warranty does not cover any equipment that has been repaired or modified by any party other than GNB. In the "OFF" position, the door can be opened but only AC power at the input of the switch is present while everything downstream is dead. a)Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. The GNB SCRFLX battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. This change should be done by a qualified electrical contractor. The charger must be connected to either a single phase, or three phase, 50 or 60 Hertz ( 2%) AC power source. During the initial three (3) years of charger warranty period, GNB will bear all parts and labor costs of such repair or replacement. Appropriate measures must be taken to, Incorrect use of a charger or maladjustment of its controls can, damage a battery. France is the most visited country in the world. Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. 5 Jan 2011 21:20. Exide Technologies SCR100 User Manual - ManualMachine.com GNB SCR200 Charger I O Manual V19CIL5200ULS | Manualzz a)Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. b)Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. IMPORTANT OPERATING AND SAFETY INSTRUCTIONS, 9.1 SCR100 Charger Functional Description, APPENDIX A: SCR100 BATTERY CHARGERS LIST OF DISPLAY INDICATIONS, APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS, SCR100 SERIES INDUSTRIAL BATTERY CHARGERS, 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS. European Parliament last week passed the new EU Machinery Regulation. Or no voltage output, you can determine that the rectifier module is faulty. 2. Incorrect. After electrical connection is completed, the charger is ready for operation. TABLE 3 THREE PHASE TECHNICAL DATA AC AMPS @ AC VOLTS STANDARD MODEL DC 60Hz SCRFLX-XX-XXXX-T1Z AMPS SCRFLX-06-475T1Z SCRFLX-06-600T1Z SCRFLX-06-750T1Z SCRFLX-06-865T1Z SCRFLX-06-965T1Z SCRFLX-06-1050T1Z 134 SCRFLX-12-475T1Z SCRFLX-12-600T1Z SCRFLX-12-750T1Z SCRFLX-12-865T1Z SCRFLX-12-965T1Z SCRFLX-12-1050T1Z SCRFLX-12-1200T1Z TYPE LBS KGS 5 7 4.5 6 2.2 3 C.F. 7.1 Fault and Display Codes 8. Exide Technologies SCRFLX Charger : Owner's manual - ManualShelf To ensure good continuity keep the contact area clean. - C.F. The SCRFLX battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). The charger will automatically charge a battery per the Ah rating set at the factory. Electric forklift battery charger troubleshooting points It is modern and works with all batteries up to 85 Ah. temperature range must be maintained between 32F - 95F. A charge can be stopped by pressing STOP and resumed by pressing STOP again. member exclusive content. error message by depth exide charger - Forkliftaction Ensure that battery and charger are matched. Check the contents of the package against the delivery slip before disposing of the shipping package.
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